Custom Screen Printing in Denver, Colorado

One of the most versatile and popular methods of creating high-quality and durable designs on different materials is personalized screen printing. These materials typically include t-shirts, hoodies, and hats. The process involves creating a stencil for each color in the design and then applying ink through a screen onto the material. This unique technique allows for vibrant and long-lasting prints that do not fade easily, making them perfect for highly personalized as well as commercial projects.

If you’re also looking for screen printing custom that is resistant to fading, connect with Nostalgic Screen Printing right away. We specialize in bringing your unique designs to life with great precision and vibrant colors. Whether you want something for your company or yourself, our high-quality customized screen printing services produce results that are as durable as they are eye-catching. Let’s work together to make your products stand out.

Personalized Screen Printing: The Process

While the designs we create are unique to your requirements, our process of custom screen printing in Denver is tried-and-tested, delivering pitch-perfect results every time. Here’s what we use and what our approach entails:

Equipment for Custom Screen Printing in Denver

Screens: The primary tool we use in our screen printing services is the screen. It has a mesh stretched over a frame. We use the mesh to determine the print’s detail and the type of ink. Our common mesh materials are polyester and nylon.
Ink: The ink type we use in screen printing depends on our customers’ fabric type and desired finish. Generally, we use plastisol inks because they are durable and easy to use. On the other hand, water-based and discharge inks are best for eco-friendly materials.
Emulsion: We apply a light-sensitive liquid, called emulsion, to the screen to create a stencil for custom screen printed shirts. After letting it dry, we expose it through a film positive of the design. This helps harden the areas not covered by the design to create the stencil for printing.
Printing Presses: The type of printing press we use for custom screen printed tees varies, depending on the design. However, they generally include a manual or an automatic printing press. The former is used for intricate designs and smaller runs, while the latter is for high-volume production to produce consistent results.

Preparing the Design for Screen Printing Services

Design Creation: When creating a design for custom shirt screen printing, we take extra precautions to ensure that the format is compatible with screen printing. For this, we use vector graphics software, which produces sharp and clean designs.
Color Separation: In screen printing, separate screens are used for each color. Therefore, we separate the design into individual colors manually or with software built for screen print shirts online.
Film Positives: After separating the design into colors, each color is transported onto a transparent film. These films are then used to expose the emulsion for apparel screen printing on the screens.

Creating Custom T-shirt Printing in Denver, Colorado

Coating the Screens: Continuing from the last point, we screen the coats with a layer of emulsion. Next, we let the layer dry in a dark environment to prevent premature exposure, which can ruin custom screen print t-shirts.
Exposure: We expose the coated screen to a light source with the film positive placed on top. The light hardens the emulsion where the film is not present, creating the stencil for custom screen print.
Washing Out: Following the previous step, we wash the screen with water for screen print custom. The areas where the emulsion was not hardened will wash away, leaving a clear mesh for the ink to pass through.

Printing Techniques

Registration: Since we often deal with multi-color prints for screen printing online, it’s crucial to properly align the screens. For this purpose, we use registration marks to ensure one color correctly aligns with the other.
Ink Application: We spread the ink across the mesh using a squeegee. The ink pushes through the mesh and onto the material in a smooth layer.
Curing: The ink, after printing, needs to be cured, which means ensuring the ink adheres well and is durable. We use a heat source, such as a flash dryer or conveyor, for this purpose.

Curing and Finishing

Curing Methods: Different inks require different curing methods. Plastisol inks require high heat for a short duration to fully cure, while water-based inks are cured at low heat for longer.
Post-Processing: After curing, depending on the materials, we may subject them to additional finishing processes, including washing, pressing, or adding labels.
Quality Control: The final step in our process involves inspecting every item for quality. From checking proper color registration to detecting defects in the material, we ensure that everything meets our excellent standards.

Applying Screen Printing Custom on Different Materials

We possess the expertise and knowledge to apply custom design printing on a comprehensive range of products and materials, including:

Apparel: Clients hire our reliable custom screen printing services for clothing. They include t-shirts, hoodies, sweatshirts, tank tops, polo shirts, caps, and hats.
Promotional Products: Custom screen printing provides a great opportunity for businesses looking to stand out. It’s used on mugs, cups, water bottles, pens, and notebooks.

Why Choose Our Customized Screen Printing Services

You’ll find many companies that offer affordable custom screen printing. However, we strive to distinguish ourselves through many factors, including:

High-Quality Prints

Comprehensive Applications

Experienced Team

Cutting-Edge Tools

Eco-Friendly Practices

Your Vision. Our Expertise

We prioritize customer satisfaction and high-quality prints and avoid cheap screen printing, and we have made a name for ourselves in the industry. Whether you’re a business that requires uniforms or an individual looking to print the latest movie quote, we’ve got your back.

If you’re based in the same place we are – Colorado – we offer a one-day turnaround time. So, what are you waiting for? Contact us today, and let’s work to turn your vision into a vibrant reality through our best custom screen printing services.